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Meatgistics - Walton's - Community

Vacuum Sealer Hacks: Stop Crushing Vacuum Sealed Foods

Scheduled Pinned Locked Moved Food Packaging
meat hacksvacuum pouchespackaging
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  • AustinA Offline
    AustinA Offline
    Austin Team Orange Walton's Employee Admin
    wrote on last edited by RPrince
    #1






    Vacuum Sealer Hacks: Stop Crushing Vacuum Sealed Foods - Meat Hacks

    Learn how to stop crushing bratwursts, fresh sausage, and other foods when vacuum packaging with Walton's and Meatgistics. Watch the video, read the guide, and post your questions or comments below.

    Meat Hacks

    How to stop crushing vacuum-sealed foods?
    We often get a question: “How do I keep bratwursts or other fresh sausage from getting crushed and flattened when I vacuum package them?” The answer to this is extremely simple, but one that many people don’t initially think of. After making brats or any other fresh sausage, if you go straight to the vacuum sealer, the lack of pressure in the bag will cause the bag to collapse onto the sausage and flatten it out, making it have an awful appearance. They still taste great, but we also want them to look great! Instead of immediately vacuum packaging, throw the sausage into your freezer on a tray, plate, or meat lug, then go back to cleaning up your sausage stuffer and prep areas. After about an hour, you can go back to the freezer, grab the brats or sausage, and begin vacuum packaging. Even if you can’t wait an hour or more, just 15-30 minutes in the freezer can help. All we are trying to do is begin to freeze the outside layer of the sausage and get them to crisp up a little bit. That slightly hardened exterior won’t collapse under the pressure of the vacuum sealer, allowing you to keep perfectly shaped brats or sausage and the absolute best appearance until you’re ready to grill and eat them!

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  • KillerNomsK Offline
    KillerNomsK Offline
    KillerNoms Team Orange
    wrote on last edited by
    #2

    This also works on even more delicate items than sausages… such as bread. There is a limit though. Firm breads do great if frozen first, but really delicate things like a croissant or flaky biscuit may not have enough structural integrity even when frozen.

    Whatever you’re thawing, if it could deform you should pierce or snip a corner of the bag when you remove the package from the freezer. Otherwise the “moosh” might have only been delayed, not prevented.

    Regards,

    Steve Jones
    https://KillerNoms.com

    1 Reply Last reply
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  • JonathonJ Offline
    JonathonJ Offline
    Jonathon Team Blue Admin Walton's Employee Power User Kansas Dry Cured Sausage
    wrote on last edited by
    #3

    KillerNoms Interesting, so youre pointing out that if it is vac-packed while it is frozen, but the vacuum remains and it thaws out that the vacuum could deform it as it thaws?

    Get more help with your processing questions and learn more about processing meat by subscribing to our waltons.com youtube page at https://www.youtube.com/@waltonsinc

    AdamCAA KillerNomsK 2 Replies Last reply
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  • AdamCAA Offline
    AdamCAA Offline
    AdamCA Team Blue Regular Contributors Green Mountain Grill Masterbuilt
    replied to Jonathon on last edited by
    #4

    Jonathon it absolutely will flatten out a sausage as it thaws out…ask me how I know 😬

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  • KillerNomsK Offline
    KillerNomsK Offline
    KillerNoms Team Orange
    replied to Jonathon on last edited by
    #5

    Jonathon Yeah. The forces that flatten it when first vacuumed are the same when it is thawed - unless the bag seal has failed in some way. Only the frozen state prevents it.

    Regards,

    Steve Jones
    https://KillerNoms.com

    1 Reply Last reply
    1
  • Tex_77T Offline
    Tex_77T Offline
    Tex_77 Team Blue Power User Traeger Primo Grills PK Grills Canning Sous Vide Community Moderator Kansas
    wrote on last edited by
    #6

    I haven’t ever noticed any flattening in mine once thawed, but I have some thawing now, so I will check them out when I open them.

    Isaiah 5:22 Woe to those who are heroes at drinking wine and champions at mixing drinks

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    1
  • JonathonJ Offline
    JonathonJ Offline
    Jonathon Team Blue Admin Walton's Employee Power User Kansas Dry Cured Sausage
    wrote on last edited by
    #7

    Tex_77 Yeah, this seems like something that would be fun to check. I think KillerNoms is talking more about delicate stuff though?

    Get more help with your processing questions and learn more about processing meat by subscribing to our waltons.com youtube page at https://www.youtube.com/@waltonsinc

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  • HerbcoFoodH Offline
    HerbcoFoodH Offline
    HerbcoFood Regular Contributors Team Orange Sous Vide
    wrote on last edited by
    #8

    Mind blown on the par freezing of the sausages.

    Also those hands on the shelf are creepy at first glance.

    C 1 Reply Last reply
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  • C Offline
    C Offline
    calldoctoday Team Blue Power User Regular Contributors Alabama
    replied to HerbcoFood on last edited by
    #9

    HerbcoFood Yes, it really works. We do it on a lot of things, but I will have to admit, we end up par-freezing things a bit longer than an hour sometimes, but it still works out well. We also lightly oil the pan, etc. so the meat does not stick to the pan after you par-freeze & comes right up, ready to permatize.

    1 Reply Last reply
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  • johnsbrewhouseJ Offline
    johnsbrewhouseJ Offline
    johnsbrewhouse Team Blue Regular Contributors Traeger Power User Sous Vide Canning Washington Gardening Veteran
    wrote on last edited by
    #10

    I freeze mine, then vacuum seal them but not to the complete cycle on my chamber sealer. When I ready to cook them, I thaw them in the fridge for a day then sous vide them to 130 degrees before I put them on the grill.

    Dr_PainD 1 Reply Last reply
    1
  • processheadP Offline
    processheadP Offline
    processhead Power User Regular Contributors Smoker Build Expert Bowl Choppers Nebraska Veteran Team Camo
    wrote on last edited by
    #11

    I lay out the sausages, meat, or what ever I want to freeze on wax paper covered pans and sheets. No sticking when it freezes.

    Paul

    • How hard can it be?
    bocephusB 1 Reply Last reply
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  • Dr_PainD Offline
    Dr_PainD Offline
    Dr_Pain Sous Vide Dry Cured Sausage Traeger Team Blue
    replied to johnsbrewhouse on last edited by
    #12

    johnsbrewhouse said in Stop Crushing Vacuum Sealed Foods:

    I freeze mine, then vacuum seal them but not to the complete cycle on my chamber sealer. When I ready to cook them, I thaw them in the fridge for a day then sous vide them to 130 degrees before I put them on the grill.

    I do the Sous Vide as well. Best invention in the world (in my opinion)

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  • bocephusB Offline
    bocephusB Offline
    bocephus Team Orange Power User Canning Masterbuilt Regular Contributors Veteran New Mexico Sous Vide Gardening
    replied to processhead on last edited by
    #13

    processhead I do the same thing when I make sausage.

    1 Reply Last reply
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